Electrical Battery Testing
Comprehensive characterization of electrical performance and validation against electrical fault conditions.
What we Do
Testing how the cell behaves in dangerous "worst-case" scenarios
Safety & Fault Tolerance Testing
Overcharge Resilience
Charging beyond the upper voltage limit to evaluate electrochemicalstability and the reliability of cutoff and protection devices.
Insights: Short statement describing the key outcome of the test.
Deep Discharge Recovery
Discharge below the specified voltage limit to analyze degradationeffects and risks associated with recharging.
Insights: Short statement describing the key outcome of the test.
External Short Circuit (ESC)
Simulation of external short circuits to assess current-carryingcapability of cell tabs and thermal response behavior.
Insights: Short statement describing the key outcome of the test.
Performance Testing
High-Power Performance Mapping
Determination of key parameters (HPC, HPPC, OCV, SOH) and execution of customized test profiles with currents up to 1,000 A across a voltage range from 0 to 6 V.The Goal: Establishing the "standard of truth" for cell efficiency.
Our Goal: Provide a high-resolution map of internal resistance (DCIR) across the full operating range, essential for accurate thermal modeling and range estimation.
Lifecycle & Prototype Development
From initial formation to long-term aging.
Lifetime testing under defined climatic conditions. Determining cycle life and aging behavior through continuous electrical stress within controlled environments.
Our Goal: Determine the SOH (State of Health) degradation slope, allowing for accurate prediction of "second-life" battery potential.
Prototype Development
Perfecting the chemical foundation of new cells.
Execution of formation processes for prototype cells and quality assessment of the solid electrolyte interphase (SEI). This is the most critical step in a cell's life, as it defines its future stability.
Insights: Optimizes the initial SEI layer formation to maximize long-term stability and minimize initial capacity loss during the first 50 cycles.
Advanced Electrochemical Diagnostics
Seeing inside the cell without a single incision.
Electrochemical Impedance Spectroscopy (EIS) Non-destructive, frequency-dependent analysis of internal resistance for detailed investigation of electrochemical processes and aging state.
How it works: By "listening" to the cell at different frequencies, we can separate chemical reactions from physical resistance.
Insights: Detects early-stage lithium plating and electrode degradation before they are visible in standard capacity or voltage tests.
Main Testing Areas
Other Tests we specialize in
ELECTRICAL BEHAVIOUR
Battery performance hinges on formation, cycling, and thermal management. Use impedance spectroscopy for aging. Test cells up to 10 V and 300 A.
STRUCTURAL INTEGRITY
Boost energy density, assess crush and penetration, measure impact at 100 kHz, and capture CT deformation plus 6400 fps video.
THERMAL Testing
Battery safety involves abuse testing, failure-propagation prevention, temperature and heat-flux analysis, and environmental ranges from 0 °C to 70 °C.
.avif)
EXCLUSIVE PARTners
STRONG COLLABORATIONS
FOR YOUR SUCCESS
Through our renowned partner network, including TÜV Rheinland and RWTH Aachen University, we ensure access to cutting-edge testing technologies and industry-leading expertise.
Our 2,000 m² test facility, equipped with state-of-the-art infrastructure, offers a broad range of testing capabilities to enhance the performance and safety of battery cells and modules — including modules weighing up to 1,500 kg and power up to 1000 V.
INSiGHTS
INSiGHTS FROM OUR WORK
Whether planning and creating reproducible test standards or developing a customized test bench design – our experience spans from component-level analysis to large-scale validation. Discover our work in individual projects.
Success Stories around the globe
WHERE WE
DELIVERED IMPACT IN Practice
From battery testing and compliance to BMS development and operational support, our solutions are designed to work in the real world. By combining proven engineering methods with hands-on project experience, we help our partners reduce complexity, meet standards with confidence, and accelerate time to market.
OTHER OFFERS
DISCOVER WHAT WE OFFER BESIDES OUR TESTING SERVICES
BATTERY Compliance
We ensure your batteries meet all compliance standards for safety and performance.
OPERATIONS & TRAINING
We empower your team with comprehensive training and operational consultation for battery technology and energy storage solutions.
BMS SOLUTIONS
We offer a wide range of Li-Ion battery solutions and Battery Management Systems for various industries.
FAQ
Find answers to your most pressing questions about battery testing services.
Comprehensive testing is the only way to verify the safety, performance, and lifetime of a battery. PEM Motion provides tailored test programs designed to meet the specific requirements of both prototype and series production projects.
We conduct electrical, mechanical, thermal, and safety-related tests. This includes cycle life testing, fast-charging tests, abuse testing, and thermal management evaluations.
Yes. Our experts help analyze test data and translate it into actionable recommendations. This not only saves valuable development time but also reduces unnecessary design iterations.
Timelines depend on the type of test. Thanks to our flexible laboratory infrastructure and strong partner network, PEM Motion can typically achieve very short lead times. We will always find a good solution, if there are time-critical projects.
Beyond development, testing is essential in production – for example, during end-of-line inspections. PEM Motion supports the implementation of efficient testing processes directly into manufacturing workflows.