Mechanical Test Methods
Simulation of cell behaviour at real-worldaccident scenarios to
assess cell reactions and structural limits
What we Do
MECHANICAL TEST
Dynamic Deformation
Simulation of crash scenarios through sudden forceapplication to assess fail-safe behavior and enclosure integrity.
Insights: Reveals how cells and housings respond to suddenmechanical loads and helps evaluate safety mechanisms under crash conditions.
MECHANICAL TEST
Nail Penetration
Targeted initiation of an internal short circuit toanalyze thermal response and validate safety mechanisms against thermalpropagation.
Insights: Demonstrates cell reaction to internal shortcircuits and helps assess risks of thermal runaway initiation.
MECHANICAL TEST
Quasi-Static Deformation
Slow compressive loading to determinemechanical load limits and deformation behavior of the cell structure.
Insights: Defines structural limits and helps determine safemechanical integration conditions.
MECHANICAL TEST
Customer-Specific Mounting Analysis
Investigation of the effects of clamping forces and assembly tolerances on cell performance to optimize module integration.
Insights: Supports optimized module design by understandingthe influence of mounting conditions on cell behavior.
Main Testing Areas
Other Tests we specialize in
MEchanical TESTS
Simulation of cell behaviour in real-worldaccident scenarios to assess cell reactions and structural limits.
ELECTRICAL TESTS
Comprehensive characterization of electricalperformance and validation against electrical fault conditions.
THERMAL Tests
Thermaltesting to identify hotspots, cooling requirements, and potential thermalrisks.
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EXCLUSIVE PARTners
STRONG COLLABORATIONS
FOR YOUR SUCCESS
Through our renowned partner network, including TÜV Rheinland and RWTH Aachen University, we ensure access to cutting-edge testing technologies and industry-leading expertise.
Our 2,000 m² test facility, equipped with state-of-the-art infrastructure, offers a broad range of testing capabilities to enhance the performance and safety of battery cells and modules — including modules weighing up to 1,500 kg and power up to 1000 V.
INSiGHTS
INSiGHTS FROM OUR WORK
Whether planning and creating reproducible test standards or developing a customized test bench design – our experience spans from component-level analysis to large-scale validation. Discover our work in individual projects.
Success Stories around the globe
WHERE WE
DELIVERED IMPACT IN Practice
From battery testing and compliance to BMS development and operational support, our solutions are designed to work in the real world. By combining proven engineering methods with hands-on project experience, we help our partners reduce complexity, meet standards with confidence, and accelerate time to market.
OTHER OFFERS
DISCOVER WHAT WE OFFER BESIDES OUR TESTING SERVICES
BATTERY Compliance
We ensure your batteries meet all compliance standards for safety and performance.
OPERATIONS & TRAINING
We empower your team with comprehensive training and operational consultation for battery technology and energy storage solutions.
BMS SOLUTIONS
We offer a wide range of Li-Ion battery solutions and Battery Management Systems for various industries.
FAQ
Find answers to your most pressing questions about battery testing services.
Comprehensive testing is the only way to verify the safety, performance, and lifetime of a battery. PEM Motion provides tailored test programs designed to meet the specific requirements of both prototype and series production projects.
We conduct electrical, mechanical, thermal, and safety-related tests. This includes cycle life testing, fast-charging tests, abuse testing, and thermal management evaluations.
Yes. Our experts help analyze test data and translate it into actionable recommendations. This not only saves valuable development time but also reduces unnecessary design iterations.
Timelines depend on the type of test. Thanks to our flexible laboratory infrastructure and strong partner network, PEM Motion can typically achieve very short lead times. We will always find a good solution, if there are time-critical projects.
Beyond development, testing is essential in production – for example, during end-of-line inspections. PEM Motion supports the implementation of efficient testing processes directly into manufacturing workflows.